Industrial Robotics and Automation

Industrial Solutions Description


DGWorld is the regional master of Middle East in the design of flexible robotics system with efficient, state-of-the-art automation solutions for production processes, ordering, testing, handling the materials, Printing and etc. As the result, we are able to guide our clients for the direction of industry 4.0 with future-oriented solutions.

DGWorld offered the complete turnkey solutions from engineering to Project management to assembly and Test to services after sales and we offer you customized automation solutions from industrial robots to complete production lines and optimize existing systems. We have the different range of industrial robotics systems solution and with us always you will find the proper, no matter how challenging the applications


Main features of robotics system:

  • Six-axis movement
  • Direct human-robot collaboration
  • Heat and dirt resistant robots for extreme ambient conditions
  • Small robots range with waterproof equipment
  • Temperature: -30 till 55 °C
  • Install ability: Ceiling, Floor, Portal, Wall, Angle
  • Control technology with Smart PAD
  • Additional axis: linear kinematic systems and rotatable tables
  • System Software
  • Application Software
  • Protection class: IP
  • Category: small, medium and big
  • Applications: Single, Universal applications in same head
  • Maximum axis 22
  • Touch screen, Graphics support, Flexible interaction
  • Data backup
  • HMI: Creation of customized, application-specific user interfaces for visualization and operator control without programming knowledge
  • Ision Tech “on Board” vision system including image processing, camera and sensors. Extensive configuration options enable the flexible use of the robot in an unstructured environment
  • Conveyor Tech Organizes the cooperation of robots and conveyors. Allows efficient, dynamic handling of parts, even for complex applications
  • Force Torque Control: Takes account of process forces and torques exerted on the workpiece during machining, and controls and adjusts these as specified in the program sequence. In applications such as grinding, polishing, bending or even assembly, this technology package is an indispensable help
  • Safe Operation: Flexible programming of safe cooperation between humans and machines. Definition of safe workspaces, velocities, envelopes around robot tools, and cooperation with the operator
  • Safe Range Monitoring
  • Integration with CNC: Complete software-based CNC implementation for execution of machine tool code (G-code) directly on the robot controller. This turns the robot, with its accuracy and stiffness, into a machining center for path supported processes

  • An industrial robot of this type comprises the following component

  • Manipulator
  • Robot controller
  • Connecting cables
  • KCP teach pendant (KUKA smartPAD)
  • Software
  • Options, accessories

In addition to its diverse array of drives, encoders, I/O modules, and internal networks, the robot control system must also integrate a wide variety of peripherals on the robot flange such as grippers or weld gun. This complete robotic package is then married to a higher-level control system, from which it receives coordinating control signals, such as a program number to be executed or an emergency stop.

Standard Applications (photos shared already for all applications)

    Welding

    1.RESISTANCE WELDING

  • Spot welding
  • Seam Welding
  • Projection welding

  • 2.ARC WELDING

  • MIG welding-CMT Welding
  • TIG welding

  • 3.PLASMA Welding

    4.LASER HYBRID Welding


    Cutting

  • Plasma
  • Laser
  • Water jet
  • Saw

  • Milling

  • Bed mill
  • Column mill
  • C-frame mill
  • Floor mill
  • Gantry mill
  • Applicable: Wood, Plastic, Stone, Tiles, Granite, Gypsum Board, GRC


    Palletizing /order picking

  • Fully automated order picking of mixed case pallets
  • Efficient automation order picking up of single items
  • Automated pallet logistics for beverage production
  • State of the art high bay warehouse
  • Heavy loads

  • 3D Printing: In order to innovate and build items quickly, we have developed a smart factory within 3D printer technology and robotics system and capable for:

  • NYLON
  • ABS
  • CARBON FIBRE
  • GOLD, SILVER & BRASS
  • TITANIUM
  • GYPSUM
  • CONCRETE
  • WOOD
  • PLA

  • Other application such us Assembly, Drilling, Fastening, Joining, Handling, Loading and unloading, Coating, Inspection, Measuring, Packaging, and more

Technologies

  • Automation: Taking automation a step further.
  • The requirements on manufactures are increasing, which need more flexible production processes. The solution is in automating production. We support the manufacturing factories in a holistic way. Optimization the production process by providing comprehensive automation and digitization know-how.

  • Industry 4.0
  • Intelligence beyond automation - by intelligently and securely connecting all manufacturing machines to the cloud, we increase your production efficiency and process quality in a sustainable manner. Smart Production enables all to consistently digitize whole production lines. It creates an interoperable network, in which micro services and Big Data analyses can be used to analyze and lastingly improve manufacturing efficiency, quality, and flexibility. We offer our customers the full range of products and services from a single source, from the core component – the Robot – to manufacturing cells, turnkey systems and networked production with the aid of cloud-based IT tools.

  • Human collaborative Robot
  • In human-robot collaboration, the robot assists the human operator. This means: The machine does not replace the human, but complements his capabilities and relieves him of arduous tasks.

  • Human-robot collaboration
  • the advantages

    a. Human-robot collaboration is revolutionizing industrial production and manufacturing in the factory of the future and bringing decisive advantages:

    b. Maximum flexibility in production Relief of employees by performing ergonomically unfavorable work steps that could not previously be automated

    c. Reduced risk of injuries and infections, for example with special HRC grippers High-quality performance of reproducible processes – without requiring type-specific or component-relevant investment

    d. Increased productivity and improved system complexity thanks to integrated sensors

  • Mobile industrial robotics
  • Manufacturing processes are changing constantly. This is why mobile robot systems must be very adaptable. Maximum mobility and autonomous working methods optimize your production significantly. This technology is based on the Meconium wheel and gives your vehicle unlimited maneuverability.

    Options:

    A. Omnidirectional drive can move in any direction from a standing start, achieving full freedom of movement in 360 degrees and combining robotics system arms for more flexibility in flow of work process

    B. Autonomous platform by the technologies of the laser scanners, the mobile platform too can navigate fully autonomously

  • Process technologies:
  • DGWorld client advantage from experience of various process technologies, which we are constantly upgrading and optimizing. From welding processes to milling and other coating techniques and smart inspection quality system.

  • Research and development of technologies
  • Robotics systems and automation are among the most exciting and most future-oriented areas of research.

Industries (Targeted markets)
  • Metal and fabrication
  • Foodstuffs
  • Wood – processing
  • Aerospace
  • Stone
  • Entertainment
  • Hospitality
  • Electronics
  • Logistics
  • Chemicals
  • Nuclearize Energy
  • Oil and Gas
  • Cosmetics
  • Pharmaceuticals
  • Airports /Air planes
  • And more…
Service Solutions and Technical support
  • Online Support – Always there for you
  • Preventive maintenance management the secure way to manufacture cost-effectively
  • Remote-Service and Faster in an emergency
  • All services throughout the product life cycle from one source
  • Enjoy all the advantages of being a contract customer from the very beginning
  • Fit for the future by Refurbishment your system
  • Advisory for your system and requirements
DGWorld installations
  • Engraving systems
  • Steel welding system
  • Aluminum welding system
  • Doors assembling system
  • Theaming system
  • Blasting system
  • TV studio
  • Milling system
  • Bending system
  • Palatizing system
  • BagBOT system
  • De-painting system
  • Educational and training cell
  • Coffee bot
  • Concrete bot
Dgworld in STEM

In the next five years, there will be over 1 million jobs in STEM fields and industries. In order to fill these jobs, and prepare for the future, we need to get more students interested and involved in STEM education. Students need to be mentally stimulated as well as engaged.

The Educators are turning towards innovative and interactive methods of teaching with robots. Robotics improve the teaching and learning STEM subjects to prepare students, working with real world industrial robots Innovations and Robotics system support community workforce retraining initiatives

Offers for students to present Manufacturer Certified Training Certificate to end user customers and System Integrators.

About KUKA Industrial Robots

KUKA is the world's leading provider of production systems in the automotive industry.

We In DGWorld consider Automations and Industrial KUKA Robotic applications are the core of our Business, KUKA is our Premium Partner based on the Mutual agreement between us and under the official System Partnership collaboration between DGWorld and KUKA.

  • KUKA is a manufacturer of industrial robots for factory automation. The KUKA Robotics Corporation has 25 subsidiaries worldwide, including in the United States, Australia, Canada, Mexico, Brazil, China, Japan, South Korea, Taiwan, India, Russia and most European countries.
  • The company was founded in 1898 in Augsburg, Germany.

Frequently Asked Questions & Answers

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